Commonly used injection molding machine manipulator mainly by the implementation, drive and control system consists of three major blocks, each play a role in driving the manipulator high-speed high-precision operation.
Execution module: used to grasp the workpiece parts, according to the shape, size, weight, material and operational requirements of the object to be grasped in a variety of structural forms, such as clamping, holding type and adsorption type and so on.
Motion module: make the injection molding robot complete a variety of rotation, movement or compound motion to achieve the prescribed action, can change the position and posture of the object to be gripped.
Control system: through the control of the motor of each degree of freedom of the robot to complete a specific action. It also receives feedback from sensors to form a stable closed-loop control. The core of the control system is usually composed of microcontrol chips such as microcontroller or dsp, and the desired function is realized by programming it.
Lavichip injection molding robot control system, including CANopen, pulse single board, EtherCAT and drive-control integrated series. It can meet the injection molding take out, in-mold inlay, in-mold labeling and other processing processes. Meanwhile, the products have passed ISO9001 quality system and CE certification.
For a variety of three-axis side-mounted single-armed single-interceptor robot, three-axis side-mounted double-armed double-interceptor robot, five-axis side-mounted single-armed single-interceptor robot and five-axis double-armed double-interceptor robot and many other types of robots, matching the appropriate control system and servo drive, you can play out the advantages of accurate positioning of the arm, fast speed, low failure rate.
With the continuous rise of labor costs, in order to reduce the uncertainty in manual production, improve production efficiency and product quality, large injection molding machine manufacturers combine automation, robotics, artificial intelligence and other technologies to improve product performance and quality.
Configuration of special manipulator, the manipulator can be synchronized downward automatically pick up parts during the mold opening process. Introducing intelligent robot control system, equipped with various sensing devices, relying on human-computer interaction equipment-teach pendant and IoT function, providing data for real-time diagnosis and improvement of equipment. In the process of injection molding production, the pallets produced by the injection molding machine are stacked one by one by using the special manipulator according to the instructions set in the pre-code, and after reaching the set quantity, the operation is repeated in a memorized way to realize safe production, stabilize the product quality, improve the efficiency of the injection molding machine, reduce the rate of rejects and the cost of production, and enhance the competitiveness of the enterprise.
Keeping up with the development direction of the injection molding machine industry, accompanied by injection molding machine technology optimization and innovation, process application upgrade. Intelligent and efficient mechanical auxiliary equipment to help the industry to achieve manufacturing transformation, thereby enhancing the industry's product quality, production efficiency and management level. The intelligent injection molding robot control system solutions of Technology Creation will surely promote the plastics processing industry to realize the strategic transformation of intelligent manufacturing.
